Batching Plant Installation Procedure
2024.08.21
The concrete batching plant installation is a complex and systematic project that involves multiple steps and components for precise installation. The following is an overview of a typical installation procedure:
- Preliminary Preparation:
Foundation Inspection: Firstly, check whether the foundation has met the installation requirements, including the levelness and strength of the foundation, as well as the reserved pits and buried parts.
Equipment Inspection: Detailed inspection of all the concrete batching plant equipment to be installed to ensure that there are no problems such as damage or missing parts.
- Main structure installation:
Installation of mixing layer beams: connect the mixing layer beams with bolts and joint plates as a whole, and use the crane to lift and rotate them to a suitable position, and then connect them with the four columns.
Installation of mixing mainframe: lift the mixing mainframe onto the beam and connect it with bolts, and adjust its level and position at the same time.
Installation of weighing layer: the weighing layer also needs to be lifted and connected with the mixing layer to ensure that the measuring hoppers are in a free state and do not interfere with other parts.
- Installation of auxiliary equipment:
Cement silo installation: the cement silo needs to be assembled on the ground with relevant parts (such as dust collector, cables, etc.), then lifted to the predetermined position and adjusted for verticality and horizontality.
Screw conveyor installation: assemble the screw conveyor and hoist it onto the discharge port of the cement silo, align it with the inlet of the measuring hopper and then fasten it.
Installation of dust collector, temporary storage warehouse, etc.: Lift the dust collector, temporary storage warehouse and other auxiliary equipments into place and connect them according to the design requirements.
- Conveying system installation:
Installation of belt conveyor: For inclined belt conveyor, connect the racks of each section, install belts, roller sets, etc., and lift them into place with cranes. Adjust the tensioning device so that the belt tension is appropriate.
Water installation: set the pump in position and install the water supply pipeline. Users can build their own pool or directly connect the pump to the water pipeline as needed.
- Electrical system installation:
Control electrical installation: mixing and metering system control appliances are installed in the main electrical cabinet and console. Before external wiring, check whether the electrical components are intact and connect them according to the electrical schematic diagram.
Grounding protection: The installation site needs to have good grounding protection measures to ensure equipment safety.
- Commissioning and acceptance:
Empty car working experiment: all equipment installation is completed after the need for empty car working experiment, check whether the equipment is running normally, whether the lubrication point is filled with lubricating oil or grease.
Acceptance: According to the design requirements and relevant standards for the full acceptance of the mixing plant to ensure that it meets the requirements for use.
Generally speaking, concrete batching plant manufacturers usually provide installation services in order to provide more comprehensive services. However, whether the installation is included and the specific content of the installation service (such as whether it includes commissioning, training, etc.) may vary from manufacturer to manufacturer. Installation services provided by concrete batching plant manufacturers usually include the following aspects:
- Site survey and preparation: Before installation, the batching plant manufacturer will send technicians to the site to conduct a survey to ensure that the installation environment meets the requirements, and to carry out the necessary preparatory work, such as cleaning up the site and preparing installation tools.
- Equipment installation: according to the design drawings and technical requirements, the concrete batching plant manufacturer's technical personnel will be in accordance with the installation program for equipment installation. This includes the installation of the mixing machine, metering system, conveying system, control system and other components.
- Debugging and test run: After the equipment installation is completed, the batching plant manufacturer's technical personnel will carry out debugging and test run to ensure that the equipment functions properly, and adjust and optimize as needed.
- Operation training and after-sales service: After the equipment installation and commissioning is completed, the concrete batching plant manufacturer will usually provide customers with operation training services to help customers master the correct use of equipment. At the same time, batching plant manufacturers will also provide certain after-sales service, such as equipment warranty, maintenance and so on.
In short, the batching plant installation is a complex process that requires specialized knowledge and experience. Choosing a qualified manufacturer for installation can ensure the normal operation and service life of the equipment.
